Problems cutting with a diamond cutting disc?

Here we explain how to solve the most common problems that can occur when cutting with a diamond blade for stone or construction.

WHAT WE OBSERVE
ON THE DIAMOND BLADE
POSSIBLE CAUSESOLUTION
RAPID SEGMENT WEAR
DISCO1 - Problems cutting with a diamond cutting disc?
– Unsuitable blade type
– Cooling or peripheral speed
low
– Change of blade type and quality
– Increase cooling and/or peripheral and ground speed
.
LATERAL SEGMENT WEAR
DISCO2 - Problems cutting with a diamond cutting disc?
– The blade has not been working vertically and
curved or arched cuts have been made.
– The blade has roughed
The blade does not have the tape deck area.
clean or is incorrectly positioned
– Use suitable blade for the application
– Clean platen and blade
SATIN AND CLOSED
SEGMENTS
DISCO3 - Problems cutting with a diamond cutting disc?
– Blade type not suitable for the
material
– Excessive speed
– Open the diamond using the blade in a
abrasive material
– Decrease speed
DARKENED SEGMENTS
DISCO4 - Problems cutting with a diamond cutting disc?
– Lack of cooling
– Unsuitable blade type
– High peripheral speed
– Increase cooling
– Change of blade type
– Decrease peripheral speed
– Disminuir velocidad de avance
WEAR OF THE BASE OF THE
SEGMENT
DISCO5 - Problems cutting with a diamond cutting disc?
-Highly abrasive material
– Unsuitable blade type
-Large depth of cut and poor cooling
cooling
– Change blade type
– Increase cooling
CRACKS IN THE STEEL
BODY
DISCO6 - Problems cutting with a diamond cutting disc?
– Lack of cooling
– Center hole not centered
– Loss of support rigidity
– Change blade type
– Verify center hole
– Increase cooling
BLADE WITH DEFORMED SUPPORT
OR UNSTRESSED
DISCO7 - Problems cutting with a diamond cutting disc?
– The disk has suffered a fall in the
machine or other accident.
– Reheating
– Use the tool correctly
– Increase cooling
SEGMENT BREAKAGE
DISCO8 - Problems cutting with a diamond cutting disc?
– Support deformation
– Reheating
– Hooked
– Increase cooling
– Remove loose element from the cut

We have all encountered problems at some point cutting some material with diamond blades, but with these tips we can take our work to another level 💪.

Do you have a question that does not appear in our tips? Can’t find the right diamond blade for the job you need to do? Write to us at web@solgadiamant.com and we will be happy to advise you. 📥


👇Learn more about our range of cutting blades 👇

👇 That’s how easy it is to work with our cutting blades👇

Follow us on Instagram!

Problems drilling with diamond core drill bit?

👉Here we explain how to solve the most common problems that can occur when drilling with a diamond core drill bit.

WHAT WE SEE
ON THE DIAMOND DRILL BIT
POSSIBLE CAUSESOLUTION
RELEASE OF SEGMENTSUELTO e1612452867897 - Problems drilling with diamond core drill bit?– Lack of cooling, decrease thickness
– Excessive heat
– Drill Jam
– Loose rods
– Increase cooling
– Check that the anchorage of the drill bit is correctly placed and without damage
SEGMENT WITH DARK COLOR
OSCUREC e1612453062474 - Problems drilling with diamond core drill bit?
– Lack of cooling
– Excessive heat
– Excessive speed
– Increase cooling
– Slow down rotation speed
– Switch to a mode of cyclic drilling
SEGMENT INCLINATION (OUTSIDE / INSIDE)
SEGMABIERTO e1612453037955 - Problems drilling with diamond core drill bit?
– Abrupt start
– Work at high power with the polished segment
– Choose a segment too hard
– Drill softly
– If possible, move the opening part.
– If the movement is not possible, set the speed lower rotation
– Put the drill bit as slow and smooth as possible
CRACKS IN THE STEEL BODY
BROCAROTA e1612452958742 - Problems drilling with diamond core drill bit?
– Unequal wear out of the body of the nucleus as a result of core runout, lateral loads, impact
– Overload during drilling
– Drill Jam
– Change to a mode of smoother drilling or cyclic
– Stop the drill and unblock the drill bit
SEGMENT TOTAL OR PARTIALLY BROKEN
ROTOSEGM e1612452927585 - Problems drilling with diamond core drill bit?
– Wrong fixation of the stand
– Loose rods
– Set the stand
FRICTION AT THE TUBE
MOVIM e1612453012289 - Problems drilling with diamond core drill bit?
– Thickness loss
– Loose rod
– Set the stand
– Cut
LOW CUTTING SPEED
BAJ e1612452889856 - Problems drilling with diamond core drill bit?
– Satin Segment– Lower peripheral speed
EXCESSIVE WEAR
DESGASTE EXC e1612452988820 - Problems drilling with diamond core drill bit?
– Lack of cooling
– Low peripheral speed
– Increase cooling
– Upload peripheral speed

We have all encountered problems at some point when drilling with a diamond core drill bit, but with these tips we can take our work to another level. 💪

Do you have a question that does not appear in our tips? Can’t find the right diamond core drill bit for the job you need to do? Write to us at web@solgadiamant.com and we will be happy to advise you. 📥


👇See our range of core drill bits 👇

👇 That’s how easy it is to work with our drill bits.👇

Follow us on Instagram!